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wiki:tools:jaxen_cnc_mill [2025/09/30 14:27] – created - external edit 127.0.0.1wiki:tools:jaxen_cnc_mill [2026/07/28 01:30] (current) – colinl
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-{{tool:metal_cnc:jaxencncmill.jpeg?300|Jaxen CNC Milling Machine}}+====== 'Jaxen' - CNC Milling Machine ====== 
 + 
 +Jaxen is the most powerful CNC mill at VHS, capable of milling steels and other metals harder than aluminum and brass. 
 + 
 +{{:tool:metal_cnc:jaxen_2026-july.jpg?600|}} 
 + 
 +As of 2026 March, it is being prepared for wider member use.
  
-===== Jaxen CNC Milling Machine =====+This is the homepage for Jaxen. Wiki pages for Jaxen: 
 +  * [[jaxen_operating|Jaxen Operating Guide]] 
 +  * [[jaxen_feed_speed|Jaxen Feed-Speed Database]] 
 +  * [[jaxen_electrical|Jaxen Electrical Documentation]]
  
-| **Model**              | Grizzly G0619 [[https://cdn0.grizzly.com/manuals/g0619_m.pdf| See Manual]] (CNC Fusion stepper + ballscrew conversion) | +| **Model**              | Mill: Grizzly G0619 [[https://cdn0.grizzly.com/manuals/g0619_m.pdf| See Manual]] (CNC Fusion stepper + ballscrew conversion) | 
-| **Status**             | Operational. Runs [[https://www.cncdrive.com/UCCNC.html|UCCNC]] ,but not user-friendly |+| **Status**             | Operational.  |
 | **Usage Restrictions** | Members with Training                                     | | **Usage Restrictions** | Members with Training                                     |
 | **Training**           | Mandatory                                                 | | **Training**           | Mandatory                                                 |
-| **User certification required** | YES                                              | +| **User certification required** | YES - proof of successfully completing training                                 | 
-| **Hackable**           | NO                                                        |+| **Hackable**           | NO - Join #metal-cnc-committee                                    |
 | **Owner**              | Vancouver Hack Space (donated by [[https://talk.vanhack.ca/u/ccudahy| Chris / ccudahy]] )         | | **Owner**              | Vancouver Hack Space (donated by [[https://talk.vanhack.ca/u/ccudahy| Chris / ccudahy]] )         |
 | **If it Breaks**       | Notify champion, put up an Out of Order sign              | | **If it Breaks**       | Notify champion, put up an Out of Order sign              |
 | **Loan Status**        | Donated — VHS purchased for $1;  Chris / ccudahy retains first refusal if disposed | | **Loan Status**        | Donated — VHS purchased for $1;  Chris / ccudahy retains first refusal if disposed |
 | **Arrival Date**       | August 29th, 2020                                         | | **Arrival Date**       | August 29th, 2020                                         |
-| **Location**           | CNC Area                                                  | +| **Location**           | CNC Area, Northeast corner                                             | 
-| **Champion**           | [[https://talk.vanhack.ca/u/androidlx | AndroidLX]]                                                 |+| **Champion**         | [[https://talk.vanhack.ca/u/colinl | ColinL]] ; [[https://talk.vanhack.ca/u/androidlx | AndroidLX]]            | 
  
----- 
 ==== Specifications ==== ==== Specifications ====
-  * <del>Gecko G540 stepper controller (see [[https://www.geckodrive.com/support/g540-manual-rev8/|Gecko G540 Manual]]) (parallel port → LinuxCNC PC)</del> +  * Runs [[https://www.cncdrive.com/UCCNC.html|UCCNC]]
-  * <del>Integrated PC, stepper PSU, and controller in enclosure</del>+
   * AXBB-E (CNCdrive) controller with UCCNC. See information below   * AXBB-E (CNCdrive) controller with UCCNC. See information below
   * CNC mill controller installed in Wall panel. See information below.    * CNC mill controller installed in Wall panel. See information below. 
Line 27: Line 35:
   * Weight: ~200 kg   * Weight: ~200 kg
   * Modified with CNC Fusion stepper + ballscrew kit (original parts retained)   * Modified with CNC Fusion stepper + ballscrew kit (original parts retained)
 +  * <del>Gecko G540 stepper controller (see [[https://www.geckodrive.com/support/g540-manual-rev8/|Gecko G540 Manual]]) (parallel port → LinuxCNC PC)</del>
 +  * <del>Integrated PC, stepper PSU, and controller in enclosure</del>
  
 ---- ----
Line 32: Line 42:
 ==== Training ==== ==== Training ====
   * **Mandatory training required** before use    * **Mandatory training required** before use 
-  * Must first complete training and certification on the [[tool:6040 CNC Mill|6040 CNC Mill "Loratron"]]+  * Must first complete training and certification on the [[wiki:tools:6040 CNC Mill|6040 CNC Mill "Loratron"]]
   * Certification must be recorded before using Jaxen   * Certification must be recorded before using Jaxen
  
Line 45: Line 55:
 ==== Maintenance Log ==== ==== Maintenance Log ====
 ^ Date       ^ Who        ^ Note                                                                 | ^ Date       ^ Who        ^ Note                                                                 |
-| 2016/2017  | Chris (donor) | Disassembled after poor cut quality; discovered defective saddle, replaced with new Grizzly part, controller box rebuilt. | +| 2026 Mar +  | ColinL  | Created new profile for metric G-Code, spindle PID loop, created workholding bed, wiring cleanup, backlash benchmarking...  | 
-| Jul 4, 202X| AndroidLX   | Significant modifications performed. Machine confirmed to run UCCNC, noted as “not particularly user-friendly.” |+| 2025 Sep  | Majicj  | Substantial documentation done on the electrical control system for the wiki.   | 
 +| 2016/2017  | Chris (donor)  | Disassembled after poor cut quality; discovered defective saddle, replaced with new Grizzly part, controller box rebuilt. | 
 +| 202x Jul 4   | AndroidLX   | Significant modifications performed. Machine confirmed to run UCCNC, noted as “not particularly user-friendly.” |
  
 ---- ----
Line 58: Line 70:
   * **Most of Tooling that came with machine seems to have gone missing:**   * **Most of Tooling that came with machine seems to have gone missing:**
  
-Mill and original stand as donated by Chris+Mill and original stand as donated by Chris: 
 {{tool:metal_cnc:JaxenDonation.jpg?500|Jaxen CNC Milling Machine}} {{tool:metal_cnc:JaxenDonation.jpg?500|Jaxen CNC Milling Machine}}
  
-----+Pic of Jaxen about 2026 Jan:
  
-==== CNC mill controller setup ====  +{{tool:metal_cnc:jaxencncmill.jpeg?300|Jaxen CNC Milling Machine}}
- +
-All the controller hardware is located in an electrical panel on the wall behind the mill. +
- +
-{{tool:metal_cnc:jaxencncmillcontrollerpanel.jpeg?300|NDR-480-48}} +
- +
----- +
- +
-=== 1. Power Supplies ===  +
-There are four Mean Well power supplies: +
-  * NDR-480-48 (x2): Provide 48V, 10A DC to the stepper/servo drivers (blue modules marked Motor Z/A and Motor X/Y). +
-    *  These deliver the high-power DC that actually runs the motors. +
-  * MDR-60-24: Provides 24V DC for control electronics (like relays, sensors, and logic boards). +
-  * MDR-60-5: Provides 5V DC for logic-level components (controller board, encoders, or optoisolators). +
- +
-**Hookup**: +
-  * AC mains (100–240V) enters at the bottom (L/N/Earth). +
-  * DC outputs (+V and –V) run to the motor drivers and controller boards. +
- +
-{{tool:metal_cnc:jaxencncmillcontrollerpower1.jpeg?300|NDR-480-48}} +
-{{tool:metal_cnc:jaxencncmillcontrollerpower2.jpeg?200| MDR-60-24 and MDR-60-5}} +
- +
----- +
- +
-=== 2. Motor Drivers ===  +
-The blue modules marked X, Y, A, and black module Z, are stepper/servo motor drivers. +
-  * Function: Convert low-level step/direction/enable signals from the controller into high-power pulses for the motors. +
-  * Each axis has its own driver. +
-  * Wiring: +
-    *  Signal side (green connectors): Receives Step (Red), Dir (White), Ena (Green) from the motion controller. +
-    *  Power side: Fed by 48V from the NDR-480 supplies. +
-    *  Motor outputs: Four heavy wires going to each motor coil. +
-    *  Rotary encoder inputs: see Motor (XY) Rotary Encoder Pinouts below  +
- +
-**Motor (XY) Rotary Encoder Pinout** +
- +
-^ Pin # ^ Pin Label ^ Description ^ Encoder Wire Color ^ +
-| 1     | EB+       | Encoder B phase input + | Yellow | +
-| 2     | EB-       | Encoder B phase input - | Green  | +
-| 3     | EA+       | Encoder A phase input + | Black  | +
-| 4     | EA-       | Encoder A phase input - | Blue   | +
-| 5     | VCC       | Encoder voltage (+5V)   | Red    | +
-| 6     | EGND      | Encoder ground (0V)     | White  | +
- +
-**NOTE:** Disconnected encoder wires will damage the driver and/or encoder. +
- +
-**Motor (XY) Rotary Encoder Cable Color Mapping** +
- +
-The installed 6-wire cable uses three identical black conductors. They are correctly landed on EA−, EB−, and EGND but should be labeled to avoid confusion. +
- +
-^ Pin # ^ Signal ^ Function ^ “Standard” Color (from prior table) ^ Jaxen Cable Color ^ +
-| 1 | EB+  | Encoder B phase input + | Yellow | **Green** | +
-| 2 | EB-  | Encoder B phase input - | Green  | **Black** (label: EB−) | +
-| 3 | EA+  | Encoder A phase input + | Black  | **White** | +
-| 4 | EA-  | Encoder A phase input - | Blue   | **Black** (label: EA−) | +
-| 5 | VCC  | Encoder supply +5 V     | Red    | **Red** | +
-| 6 | EGND | Encoder ground (0 V)    | White  | **Black** (label: GND) | +
- +
-{{tool:metal_cnc: jaxencncmillcontrollermotordrivers.jpeg?300| Motor Drivers}} +
- +
-Photos of X,Y and A Servo Drivers +
-  +
-{{tool:metal_cnc: jaxenhss57hybridservodriver1.jpeg?300| Motor Drivers}} +
-{{tool:metal_cnc: jaxenhss57hybridservodriver2.jpeg?300| Motor Drivers}} +
-{{tool:metal_cnc: jaxenhss57hybridservodriver3.jpeg?300| Motor Drivers}} +
- +
-**HSS57 Hybrid Servo Driver** +
- +
- +
-The **HSS57** is a hybrid servo driver used to control the X and Y axis closed-loop stepper motors on the Jaxen CNC mill.  +
-It drives the **57HSE2N-D25 motors** with encoder feedback, ensuring reliable closed-loop operation. +
- +
-[[https://cncdrive.com/datasheets/HSS57.pdf|HSS57 driver datasheet]] +
- +
- +
-**Device Identification** +
-  * **Model**: HSS57 +
-  * **Type**: Hybrid Servo Driver (closed-loop stepper controller) +
-  * **Voltage Range**: 24–50 VDC +
-  * **Control Interface**: Step/Dir inputs +
-  * **Feedback**: Encoder input (closed-loop control) +
- +
-This driver is designed for **closed-loop stepper motors** (sometimes called “servo steppers”). It prevents lost steps by correcting position via encoder feedback. +
- +
-**Connections** +
- +
-**Motor (4 terminals)** +
-  * A+, A– +
-  * B+, B– +
- +
-**Encoder (6 terminals)** +
-  * VCC +
-  * EGND +
-  * EA+, EA– +
-  * EB+, EB– +
- +
-**Control Inputs/Outputs (12 terminals)** +
-  * ENA+, ENA– : Enable input +
-  * DIR+, DIR– : Direction input +
-  * PUL+, PUL– : Step pulse input +
-  * ALM+, ALM– : Alarm output (fault status) +
- +
-**Pulse/Rev Table (Microstepping)** +
- +
-DIP switches SW3–SW6 set the resolution (controller pulses per motor revolution): +
-X and Y currenltly set for 10000 Pulses/Rev +
- +
-^ Pulses/Rev ^ SW3 ^ SW4 ^ SW5 ^ SW6 ^ +
-| Default    | on  | on  | on  | on  | +
-| 10000      | off | on  | off | off | +
- +
-* Lower values = coarser steps, higher speed +
-* Higher values = finer steps, smoother motion, higher resolution +
- +
-** Key Features ** +
-  * Closed-loop stepper control with encoder feedback +
-  * Prevents lost steps and provides stall detection +
-  * Alarm output via ALM pins +
-  * Uses standard Step/Dir interface (compatible with AXBB-E controller) +
-  * Optimized for NEMA 23/24 closed-loop stepper motors +
- +
- +
-**Summary** +
-The **HSS57 Hybrid Servo Driver** controls the **X and Y axis motors** on the Jaxen CNC. Powered by the Mean Well 48V supplies, it accepts **step/dir signals** from the AXBB-E motion controller and uses encoder feedback to guarantee position accuracy. This closed-loop setup improves reliability compared to open-loop stepper drivers. +
- +
----- +
- +
-**Photos of Z Servo Driver** +
-  +
-{{tool:metal_cnc:jaxsenma860h_zdriver1.jpeg?300| Motor Drivers}} +
-{{tool:metal_cnc:jaxsenma860h_zdriver2.jpeg?300| Motor Drivers}} +
-{{tool:metal_cnc:jaxsenma860h_zdriver3.jpeg?300| Motor Drivers}} +
- +
- +
-**MA860H Stepper Driver (Z axis)** +
- +
-The **MA860H** is a digital stepper motor driver used to control the **Z axis** on the Jaxen CNC mill.  +
-It is designed for high-torque NEMA 34 stepper motors and provides microstepping, current control, and high-voltage operation. +
- +
-[[https://www.omc-stepperonline.com/download/MA860H.pdf|MA860H driver manual (PDF)]] +
- +
-**Device Identification** +
-  * **Model**: MA860H +
-  * **Type**: 2-phase digital stepper driver +
-  * **Voltage Range**: 18–80 VAC or 24–110 VDC +
-  * **Control Interface**: Step/Dir inputs +
-  * **Microstepping Resolution**: Up to 40,000 pulses/rev +
-  * **Peak Current Output**: Up to 7.2 A +
- +
-**Connections** +
- +
-**Signal Inputs** +
-  * **DIR+ / DIR–** : Direction control input   +
-  * **PUL+ / PUL–** : Step pulse input   +
-  * **ENA+ / ENA–** : Enable input   +
- +
-(Inputs accept **+5V to +24V logic**.) +
- +
-**Motor Outputs** +
-  * A+, A– : Motor phase A   +
-  * B+, B– : Motor phase B   +
- +
-**Power Supply** +
-  * AC ~ terminals : 18–80 VAC input   +
-  * DC terminals : 24–110 VDC input   +
- +
-**DIP Switch Configuration** +
-Your current switch settings: **SW1 = 0, SW2 = 0, SW3 = 0, SW4 = 0, SW5 = 0, SW6 = 1, SW7 = 0, SW8 = 0** +
- +
-  * **Motor Current Setting (SW1-SW3 = 000)**: **6.0 A RMS / 7.2 A peak** maximum current +
-  * **Idle Current (SW4 = 0)**: **Half-current hold mode** (reduced current when idle) +
-  * **Microstep Resolution (SW5-SW8 = 0100)**: **10,000 pulses/rev** (≈ 1/50 microstepping for a 1.8° stepper) +
- +
-**Key Features** +
-  * High-voltage, high-current driver for large stepper motors (NEMA 34 class) +
-  * Microstepping up to 1/128 (40,000 pulses/rev) +
-  * Automatic idle current reduction (via SW4) +
-  * Step/Dir/Enable compatible with AXBB-E motion controller +
-  * Used exclusively for the **Z axis** on the Jaxen CNC +
- +
-**Summary** +
-The **MA860H** powers the Z-axis stepper motor on the Jaxen CNC. It runs at **6.0 A RMS, half-current hold**, with **10,000 steps/rev microstepping**, providing smooth motion and strong holding torque. It interfaces with the AXBB-E controller via standard Step/Dir signals. +
- +
----- +
- +
-=== 3. Ethernet Motion Controller ===  +
-The AXBB-E (CNCdrive) is the central brain. Pic below. +
-  * Function: Interfaces between UCCNC on your PC (via Ethernet) and the motor drivers, limit switches, and I/O. +
-  * Ports: +
-    *  Port 1 (Isolated Outputs): Sends step/dir/ena signals to the motor drivers. +
-    *  Port 2 (Isolated Inputs): Reads signals from limit switches, homing switches, estop, etc. +
-    *  Port 3 (Non-Isolated Inputs/Outputs): General-purpose inputs/outputs. +
-    *  24V/5V Power In: Supplied from the Mean Well MDR units. +
-  * Status LEDs show link, power, and I/O states.  +
- +
-[[https://www.cncdrive.com/downloads/AXBB_E_manual.pdf|AXBB-E Controller and Breakout Board Users Guide]] +
- +
- +
-{{tool:metal_cnc:jaxencncmillmotioncontroller.jpeg?300| AXBB-E (CNCdrive) Ethernet Motion Controller}} +
- +
----- +
- +
-=== 4. UCSB Breakout and I/O Board ===  +
-The smaller green PCB to connected to left of Ethernet Motion Controller(near orange terminal blocks):  +
-  * Expands I/O from the AXBB-E. +
-  * Provides screw terminals for clean connection of inputs (limit switches, probe, estop) and outputs (coolant pump, spindle relay, etc.). +
-  * Optoisolated for noise protection. +
- +
-{{tool:metal_cnc:jaxencncmillcontrollerbreakout_io_board.jpeg?300| Breakout I/O Board}} +
- +
----- +
- +
-Example setup of Ethernet Controller and Breakout I/O Board +
- +
-{{tool:metal_cnc:axbb-e_5.png?500| Example Setup Motion Controller and Breakout Board}} +
- +
----- +
- +
-=== 5. Motors ===  +
-Jaxen Mill (Grizzly + King base) uses stepper motors on X, Y, Z. There is a fourth driver 'A', that could run a rotary or 4th axis. These receive power and control via the drivers. +
- +
-**X and Y axis Motors** +
- +
-{{tool:metal_cnc:jaxencncxymotors1.jpeg?300| XY Closed loop stepper motors}} +
-{{tool:metal_cnc:jaxencncxymotors2.jpeg?300| XY Closed loop stepper motors}} +
- +
-** XY Motor Identification** +
-  * Model: 57HSE2N-D25 +
-  * Type: Hybrid stepper motor with integrated encoder +
-  * Manufacturer: JSS Motor (as labeled on the tag: “JSS MOTOR NO:201701”) +
- +
-** XY Motor Leads** +
-  * The motor side has the usual 4-lead bipolar wiring: +
-  * A+ = Red +
-  * A- = Green +
-  * B+ = Yellow +
-  * B- = Blue +
- +
-This means it’s a 2-phase, bipolar stepper. +
- +
-** XY Encoder Leads** +
-  * The encoder provides feedback for closed-loop control: +
-  * EA+ = Black +
-  * EA- = Blue +
-  * EB+ = Yellow +
-  * EB- = Green +
-  * VCC = Red (supply power for encoder, usually 5 V) +
-  * EGND = White (encoder ground) +
- +
-**Typical Wiring Diagram** +
- +
-{{tool:metal_cnc:typicalwiringdiagram.png?600| Typical Wiring Diagram}} +
- +
-This is a standard quadrature encoder setup (channels A and B), giving the controller both position and direction feedback. +
- +
-** XY Typical Specifications (based on 57HSE2N series)** +
-While exact numbers vary slightly by supplier, the 57HSE2N-D25 generally matches: +
- +
-^ Attribute          ^ Value (typical)                                        ^ +
-| Frame Size         | NEMA 23 (57 mm)                                        | +
-| Step Angle         | 1.8° (200 steps/rev)                                   | +
-| Holding Torque     | ~2.0–2.5 Nm (280–350 oz-in)                            | +
-| Rated Current      | ~4.0–5.0 A/phase                                       | +
-| Resistance         | ~0.5–0.8 Ω/phase                                       | +
-| Inductance         | ~2.5–4.0 mH                                            | +
-| Encoder Resolution | 1000–2500 PPR (typical, quadrature)                    | +
-| Voltage Drive      | 48 V DC (as supplied by your Mean Well NDR-480-48 PSU) | +
- +
-  * XY axis are closed-loop stepper motors—sometimes marketed as servo-stepper hybrids—which combine the simplicity of stepper drive with the position assurance of encoder feedback. +
- +
-**Function in Your CNC (Jaxen)** +
-  * X Axis Motor: Moves the table left/right (long axis). +
-  * Y Axis Motor: Moves the table front/back (short axis). +
-  * Both motors receive step/dir signals from the CNCdrive AXBB-E motion controller via the blue motor drivers you showed earlier. +
- +
-The encoders feed back position to the drivers, enabling stall detection and correction, preventing lost steps. +
- +
-**Z Axis Motor not documented** +
- +
-**Summary:** +
-The 57HSE2N-D25 motors on your Grizzly/Jaxen CNC are NEMA 23 closed-loop stepper motors with encoders. They provide about 2–2.5 Nm torque, run at ~4–5 A/phase, and are driven by your 48 V Mean Well PSU through dedicated stepper drivers. Their integrated encoders make the system far more reliable than open-loop steppers. +
- +
----- +
- +
-=== 7. Limit Switches and RJ-11 Breakout Board === +
- +
-**Limit Switch Configuration** +
- +
-Jaxen CNC uses **one limit switch per axis** (X, Y, Z). Each switch is mounted at the **home end of travel** for its axis. +
-UCCNC manages the opposite end of travel via **soft limits**. If any limit switch is triggered during machining, motion stops immediately on all axes. +
- +
-**Physical Layout** +
- +
-  * **X Axis** → Limit switch at the X− end (left side when facing the machine).   +
-  * **Y Axis** → Limit switch at the Y− end (front of the table).   +
-  * **Z Axis** → Limit switch at the Z+ end (top of spindle travel).   +
- +
-Each switch is wired into the controller as both a **homing switch** and a **limit switch**. +
- +
-**Function in UCCNC** +
- +
-  * During homing, the axis moves toward the limit switch until it triggers, then backs off to establish machine zero.   +
-  * During normal operation, the same switch acts as a hardware limit in that direction.   +
-  * The opposite end of travel is protected using **software soft limits**, defined in UCCNC machine setup.   +
-  +
-{{tool:metal_cnc:jaxenlimitswitches_x.jpeg?300| X Minus Limit Switch}} +
-{{tool:metal_cnc:jaxenlimitswitches_y.jpeg?300| Y Minus Limit Switch}} +
-{{tool:metal_cnc:jaxenlimitswitches_z.jpeg?200| Z Minus Limit Switch}} +
- +
-These limit switches are connected through a dedicated **Creltek RJ-11 Sensor Breakout Board v2.1** for safety and homing. This board consolidates up to 8 limit switch inputs into RJ-11 connectors, making wiring cleaner and reducing electrical noise from motors and power electronics. +
- +
-  * Each axis (X, Y, Z) has independent limit switches routed through the breakout board.   +
-  * Output signals can be **wire-OR’d**, allowing multiple switches per axis if needed.   +
-  * The breakout board is wired into the **AXBB-E motion controller**. +
-  * Designed for **reliability in CNC environments** with high electrical interference.   +
- +
-  * Creltek Datasheet: [[https://d3s5r33r268y59.cloudfront.net/datasheets/6257/2017-07-26-15-29-56/Creltek%20RJ11%20Sensor%20Breakout%20v2.1%20Datasheet.pdf|Creltek RJ-11 Sensor Breakout v2.1 Datasheet]] +
- +
- +
-^ Feature              ^ Description                                                                 ^ +
-| **Name**             | Creltek RJ-11 Sensor Breakout Board v2.1 (by Kevin H. Patterson)             | +
-| **Connectors**       | 8 × RJ-11 jacks (each with power, ground, and signal)                       | +
-| **Outputs**          | Active-low, open-collector, capable of sinking >200 mA                      | +
-| **Pull-ups**         | Optional on-board 4.7 kΩ pull-up resistors                                  | +
-| **Noise Filtering**  | Built-in circuitry for robust operation in electrically noisy environments  | +
-| **Voltage Support**  | Native 3.3 V, or 5–18 V with onboard regulator                              | +
-| **Mounting**         | Panel-mount capable; designed for professional installation                 | +
- +
-{{tool:metal_cnc:jaxenlimitswitchboard1.jpeg?300| Creltek Limit RJ-11 Switch Board}} +
-{{tool:metal_cnc:jaxenlimitswitchboard2.jpeg?300| Creltek Limit RJ-11 Switch Board}} +
-{{tool:metal_cnc:jaxenlimitswitcheboard3.jpeg?200| Creltek Limit RJ-11 Switch Board}} +
- +
----- +
- +
-=== 8. Spindle Feedback Encoder === +
- +
-The spindle position and speed are monitored using a **rotary encoder** mounted at the top of the spindle assembly. +
- +
-{{tool:metal_cnc: jaxenrotaryencodertop.jpeg?300| Rotary Encoder on Top of Jaxen}} +
-{{tool:metal_cnc:jaxen_rotary_encoder_e38s6g5-600z.png?300| Spindle Feedback Rotary Encoder}} +
- +
-**Device Identification** +
-  * **Model**: E38S6G5-600Z   +
-  * **Type**: Incremental rotary encoder   +
-  * **Body size**: 38 mm diameter   +
-  * **Mounting**: Solid shaft, direct-coupled to spindle   +
- +
-**Specifications** +
-  * **Resolution**: 600 pulses per revolution (P/R)   +
-  * **Channels**: A, B (quadrature) + Z (index pulse, 1 per revolution)   +
-  * **Supply voltage**: 5–24 VDC   +
-  * **Output type**: Line driver / push-pull TTL (depending on wiring)   +
-  * **Shaft**: Solid, 6 mm or 8 mm diameter (variant dependent)   +
-  * **Output signals**: Differential A, B, Z for accurate detection   +
- +
-**Function** +
-  * Provides real-time spindle speed feedback to the motion controller (AXBB-E).   +
-  * Index pulse (Z) can be used for precise synchronization tasks:   +
-    * Rigid tapping   +
-    * Thread cutting   +
-    * Accurate spindle homing   +
- +
-**Role in Jaxen CNC** +
-The encoder ensures that the control system knows the **actual spindle RPM** and **rotational position**.   +
-This allows for advanced machining operations where tool motion must be precisely synchronized with spindle rotation.   +
- +
-**References** +
-  * [[https://www.tenettech.com/product/pro-range-e38s6g5-600z-g24n-rotary-incremental-encoder-38mm-photoelectric-abz-3-channels-600-ppr|Example Rotary Encoder]]   +
- +
----- +
-=== 9. Spindle Control Board ===  +
- +
-https://www.yumpu.com/en/document/read/24635331/cnc-spindle-control-upgrade-kit-little-machine-shop +
- +
----- +
-=== 10. E-Stop ===  +
- +
-tbd +
- +
----- +
-=== 11. Tool Offset Sensor ===  +
- +
-**MY20-20-2 CNC Automatic Tool Sensor Gauge** +
- +
-{{tool:metal_cnc:tooltouchoffsensor1.jpeg?200| Tool Offset Sensor Gauge}} +
- +
-^ **Parameter**              ^ **Specification** ^ +
-| Model                       | MY20-20-2 | +
-| Type                        | Automatic tool setter / touch sensor | +
-| Operating voltage           | 24 VDC (nominal, 5–24 V compatible) | +
-| Contact type                | Normally Closed (NC) | +
-| Construction                | Anodized aluminum body, carbide plunger | +
-| Plunger travel              | ~2 mm (spring loaded) | +
-| Repeatability               | ±0.001 mm | +
-| Output signal               | Switch closure (opens on touch) | +
-| Wiring                      | 2-wire NC switch: +24 V → sensor → AXBB-E input (I±) | +
-| Recommended AXBB-E input    | Isolated input (e.g. I6+ / I6-) | +
-| UCCNC configuration         | Assign as **Probe input** | +
-| Application                 | Automatic tool length offset, tool change probing | +
-| Notes                       | Wire as NC for fail-safe; if cable breaks, UCCNC sees an open input (probe tripped). | +
- +
- +
- +
----- +
-=== 12. PC & UCCNC Software ===  +
-  * [[https://www.cncdrive.com/UCCNC.html|UCCNC]] software (Windows 10) generates the motion control stream. +
-  * Sends commands (steps/directions) over Ethernet to the AXBB-E. +
-  * The AXBB-E translates them into hardware pulses for the drivers. +
-  * Operator inputs (limit switches, estop, spindle control) feed back to UCCNC via the AXBB-E. +
- +
-----+
  
-=== Signal Flow Summary ===  
-  * Mains AC → Power Supplies → Provide 48V (motors), 24V (control), 5V (logic). 
-  * PC running UCCNC → Ethernet → AXBB-E Motion Controller. 
-  * AXBB-E Outputs → Step/Dir/Ena → Motor Drivers (X, Y, Z, A). 
-  * Motor Drivers → High-voltage pulses → Stepper Motors. 
-  * AXBB-E Inputs ← Limit switches, estop, home sensors. 
-  * Optional: Outputs control spindle, coolant, etc.